Introduction:
Company Overview:
Energy Materials Group (EMG) is a trusted provider of high-performance fasteners and custom-manufactured components, supporting clients across the oil & gas, mining, power generation, and motor industries. Known for fast turnaround, reliable delivery, and technical compliance, EMG delivers both standard and made-to-drawing items with precision.
Challenge:
A client in South East Asia required a batch of custom-manufactured 304H stainless steel washers with exacting specifications. The components were critical to a larger system and needed to meet ASME and material certification standards while adhering to a tight delivery schedule.
Key challenges included:
- Non-standard dimensions: 75mm OD x 53mm ID x 13mm thick.
- Required compliance with SA240 SS304H and ASME Section II.
- Urgent lead time for project-critical delivery.
- Full EN 10204 3.1 certification for traceability and compliance.
Objectives:
- Manufacture 304H stainless steel washers to precise dimensional and material specifications.
- Supply full documentation including EN 10204 3.1 certification.
- Ensure compliance with ASME Section II and SA240.
- Deliver on time to the client’s site in South East Asia.
Strategy & Implementation:
Strategic Approach:
EMG utilized its network of approved global manufacturing partners to produce the washers from certified 304H plate. With internal quality assurance checks and clear technical communication, the order was delivered to spec and on schedule.
Key Initiatives:
- Precision Manufacturing: Washers machined to 75mm OD x 53mm ID x 13mm thick from SA240 SS304H plate.
- Compliance Assurance: Supplied to ASME Section II requirements.
- Certification: Delivered with full EN 10204 3.1 documentation.
- Client Communication: Fast quote turnaround and status updates ensured transparency.
- Timely Dispatch: Shipped and delivered within the required project window.
Conclusion:
EMG successfully delivered a batch of custom 304H stainless steel washers, meeting tight specifications and delivery timelines. This project highlights EMG’s ability to produce non-standard components, provide full certification, and support project-critical needs — reinforcing our role as a dependable fastener and component supplier for demanding industries.
